Saturday, November 26, 2011

I'm a bloody genius!

For all of you following my foray into 12 volt electrics, thanks for following along. The battery has been secured, the wiring has all been done, and as I write this the battery is being charged successfully by my new solar panels. And today you get pictures!
This is the CTEK dual charger, with the battery housed in the box underneath. This charger cost about the same as a smart solar charger but has a few bonus extras. The red cable that you can see on the left hand side attaches to an Anderson plug coupling which connects the trailer to the car's alternator (I haven't got the car cabled yet), allowing me to charge the battery whilst driving along. The charger itself is a five stage charger, which means that it is fast and very efficient at getting the battery charged almost up to 100%. Many chargers are unable to charge batteries fully due to the small voltage differences at near capacity, thus reducing the actual amperage available to be used. However, with this sort of charger, combined with an AMG battery, I'm able to achieve 100% capacity when fully charged. The CTEK uses MPPT when solar charging, meaning that this also is highly efficient. My only disappointment with the CTEK is that it just has a few lamps to tell you charging is happening, whereas a small digital display telling you how charged your battery is would have been nice.

The cable crossing across the bottom, and you can see it again in the lower right corner, is the cable attached to the solar panels. I gained a new skill this week, as I had to join the panels together with some hinges, so I learnt how to use a hand rivet tool. Piece of cake you say! Not totally I say, because the hand tool is quite large for a small handed girl, and at one stage I managed to catch a bit of flesh in it. Ouch! Bruise now fading..

The small black square towards the top of the picture is a cigarette lighter socket, so I can run a light, or a 12 volt shower. This circuit is directly connected to the battery without a fuse.

The red and black cables disappearing off the bottom of the picture are the cables which connect the battery to the fused circuit box up the back of the trailer. I still have to mount the board onto the sidewall, but this is what it looks like. At present I've only got two loads running off the circuit board, the fridge and the triple cigarette lighter sockets. As I only want to run a couple of lights, that's all I need at the moment, but I've room to add more if I want.

Here's what it looks like all connected up. And right now it's happily charging up my battery. And yes, it all works brilliantly. Aren't I the genius?

Now that the electrics are done, I just have to finish derusting and repainting the trailer, a job I hope to have finished by the end of next weekend. It's not that difficult to fit in an hour or so before work each morning putting a coat of paint on, but the use of noisy power tools to remove rust at 5:30 in the morning might be a bit un-neighbourly, so that's left to the weekends.

But the wind is now blowing from the south, there's a bit of swell out there, so it's time to hit the beach for some windsurfing.

Sunday, November 20, 2011

Why go to Perth when you don't have to?

Geraldton now appears to be big enough that you can actually manage to find what you want without the 900km round trip to Perth. In fact, it turns out that for solar stuff, prices are very competitive, plus I've got somewhere local to go for advice. Especially when the steam starts erupting from my ears once the brain totally overheats. Nah, it's not that bad.

Trouble was, I'd left all my ski paraphernalia in Perth, and I really had to go pick it up soon, as Lil and Hans' place ain't exactly a mansion and that stuff sure is bulky. But then, due to good ol' Facebook, one of my friends messaged to say she was in Perth and very kindly schlepped over to pick up my gear and bring it home. All I had to do was venture south to Wandina and retrieve it, thanks Sharon you're a legend!

So, back to the local suppliers, where I managed to procure two 85W panels and a 120Ah AGM battery, all the required cabling and connectors, plus a few weird tools as well.  And when I bought the wrong sized fittings (yet again!) I only had 10km to drive to exchange them. Big advantage!

Back at the ranch I began the serious job of designing and making a "state of the art" battery box which fits snuggly in the front toolbox, and drilling appropriately sized holes for the cabling. Seriously, do not underestimate the amount of mental concentration involved in nutting out just where and how all this stuff fits together, developing a game plan so that you buy enough - not too little or too much - cable, and that you run your cable through before (yes before!) you connect the end lugs.

And then you notice that there's another little job that you just might think of doing before you put the cabling through....

Yep, good old camper trailer maintenance. The trailer has a fair amount of surface rust - kinda goes with the territory when living on the coast - and I figure it'd be a whole lot easier if I touched up those areas where the cabling is going BEFORE everything is tied down and sealed.  This is a job I started last summer, but it went on the back burner for the year so there's a wee bit of catching up to do. But I'm pretty handy with the drill and the wire brush attachments these days, so with safety gear donned, it's not such a bad gig.

Then the wind blows. Really blows. Like 30 knots plus, and a 3.5m swell. And I gulp down lunch and head up to Coros for a wild session in maxed out conditions. Clean waves, a 3.5m sail that keeps me in control, and when I get airborne (frequently) I seem to float for ages before landing. And I get some sweet rides with 2-3 bottom turns per wave, not bad given the power of that wind! Awesome fun, but today I'm knackered. Totally.

It's blowing 30 knots again today, but as much as I think I should get back out there I just can't hack another session, so I'm wimping out at home writing this blog. I'd rather put another coat of primer on the trailer and fire up the drill for some more rust busting!!

The wind looks a bit more reasonable for tomorrow, more around the 20-25 knot range, though the swell is dropping.

I may lose my "Nugget" pseudonym with this kind of talk, though after yesterday's session Kate decided to change it to "Hell-chick". I think I can safely keep the latter even if I take a day off...

There goes another gust - is that a roof top flying by??